TMT Spinning Machine Parts Manufacturers

Daily maintenance and care points for TMT spinning machine parts

As an important equipment in modern textile production, the daily maintenance and care of TMT spinning machine parts is crucial to ensure the stable operation of the equipment, improve production efficiency and product quality. The following are some key maintenance and care points:

1. Cleaning work
Clean dust and impurities regularly
During the operation of the spinning machine, impurities such as cotton wool and dust are easily attached to the surface of parts, such as spindles, rollers, and leather rollers. If these impurities are not cleaned in time, they will increase the wear of parts and affect their normal operation.
It is recommended to use a soft brush or compressed air to clean the surface of the equipment and key parts after the end of production every day, especially the spindle and spindle gallbladder, to avoid impurities accumulating and causing the spindle to rotate inflexibly.

Clean oil stains
Some parts such as gears and bearings will be contaminated with oil during operation. Excessive oil stains will lead to poor heat dissipation and accelerate the aging of parts.
Use special detergents to clean the oily parts regularly, but be careful to avoid the detergent from entering the interior of precision parts such as bearings. After cleaning, wipe dry and relubricate in time.

2. Lubrication management
Reasonable selection of lubricating oil
Different parts have different requirements for the type and viscosity of lubricating oil. For example, spindles need to use low-viscosity spindle oil to ensure the lubrication effect when they rotate at high speed; while gears need to use high-viscosity gear oil to withstand greater loads.
Select lubricating oil that meets the recommended standards of the equipment manufacturer to ensure its reliable quality and avoid using inferior lubricating oil to damage parts.

Regular lubrication
Develop a reasonable lubrication cycle based on the frequency of use and working environment of the spinning machine. Generally speaking, the spindle lubricating oil needs to be replenished or replaced once a week; the lubricating oil in the gearbox can be replaced every 3-6 months according to the running time of the equipment.
During the lubrication process, ensure that the amount of lubricating oil is moderate and avoid too much or too little. Too much lubricating oil will increase the running resistance of the equipment and even cause oil leakage; too little will not play a good lubricating role and easily cause parts wear.

3. Parts inspection
Appearance inspection
Before starting the machine every day, perform an appearance inspection on the parts of the spinning machine. Check whether there are loose, deformed, cracked parts, etc. For example, if cracks or severe wear occur on the roller surface, it will affect the quality of yarn formation; uneven wear on the roller surface may cause increased yarn hairiness.
Loose parts found should be tightened in time; deformed or damaged parts should be replaced as soon as possible to avoid the expansion of faults.
Accuracy inspection
Regularly check the accuracy of some key parts, such as the concentricity of the roller and the roundness of the roller. The decline in accuracy will directly affect the spinning quality and lead to problems such as uneven yarn thickness.
Professional testing tools, such as micrometers and dial indicators, can be used to test according to the accuracy standards provided by the equipment manufacturer. If the accuracy is found to be beyond the allowable range, the parts should be adjusted or replaced in time.

4. Fault prevention and handling
Establish a fault warning mechanism
Use modern equipment management systems to monitor the key components of the spinning machine in real time. For example, by installing temperature sensors, vibration sensors, etc., monitor the temperature and vibration of the bearings. Once abnormal data occurs, a warning signal is issued in time.
For some common faults, such as spindle jumping and motor overheating, emergency plans should be formulated in advance, and the fault handling process and responsible persons should be clarified to ensure rapid response when a fault occurs and reduce downtime.

Timely repair and replacement
When parts fail, they should be repaired or replaced as soon as possible. For some minor faults, such as slight wear on the surface of the roller, they can be repaired by grinding; but for seriously damaged parts, such as broken gears and over-worn spindles, they should be replaced in time to avoid chain damage to other parts caused by faulty parts.

At Jiaxing Shengbang Mechanical Equipment Co., Ltd., we focus on the research and development, production, sales and maintenance of key parts and complete machines of spinning machines with our comprehensive technical advantages, and are also committed to the innovative research and development of new materials and fabrics. Our production departments cover machining, maintenance, plasma coating and special yarn spinning workshops to ensure full process control of parts from production to application.